Cost To Build & Press Size | Rollers | Gears | Machine Shops | Press Bed | Un Catagorized FAQ
Could you give me a ballpark idea of what it would cost me to have this press made?
Pricing the parts on the Internet an estimated cost for a 36 inch wide press with a gear drive would be $871.77. (1990) The only additional cost would be for shipping of parts and some welding and turning at a machine shop for the rollers. The $871.77 includes the roller materials, gears, bearings, side rails & frame etc . You would need to buy some Nuts and Bolts and threaded rod at a hardware store. If you can handle a hacksaw and an electric drill you can do most of the work your self. A machine shop can handle roller construction.A comparison of Etching Press Prices on the Internet for a press of the quality & size you will build from these plans ranges between $8,000. to $13,000. As you can see there is considerable room for big savings!The above is for a gear drive press a chain drive will be slightly lessOne of the great features of building your own press is that you can purchase parts as you can afford them and before you know it you will have a quality press at a fraction of the cost of a manufactured one!
What is the largest size press that you would recommend building?
It is definitely possible to build an etching press with a larger bed size, such as 48 inches wide. In fact, many printmakers and artists choose to customize their etching presses according to their specific needs and preferences.
When designing and building a larger etching press, there are a few factors to consider:
1. Frame and Structure: Ensure that the frame and structure of the etching press are sturdy enough to support the increased size and weight of the larger bed. Use appropriate materials, such as strong hardwoods or metal, and reinforce key areas as necessary.
2. Rollers: The rollers and their bearings should be dimensioned to accommodate the larger bed size. Consider using larger diameter rollers to ensure smooth and even pressure distribution across the entire bed.
3. Pressure Mechanism: Verify that the pressure mechanism, such as the screws or hydraulic system, is capable of exerting sufficient pressure across the wider bed. Adjustments may be needed to ensure consistent pressure is applied.
4. Stability and Balance: With a larger bed, it's important to ensure the press remains stable and balanced during operation. Consider adding additional support structures, such as reinforced legs or braces, to maintain stability and prevent any unwanted movement.
Remember to adapt the measurements, materials, and assembly instructions accordingly when constructing a larger etching press.
In the Showcase all the presses are different, are all these your design or are they adaptations of the initial design?
Customization is a key aspect of building an etching press. As printmakers are a creative bunch, it's natural for them to tailor their presses to suit their specific needs and preferences. The beauty of building your own etching press is that you have the freedom to customize it in any way you like.
Whether it's adjusting the bed size, modifying the pressure mechanism, adding unique features, or experimenting with different materials, the possibilities for customization are endless. You can make adaptations based on your personal workflow, the types of prints you create, and your individual artistic style.
Additionally, customizing your etching press can also be a way to address specific challenges or requirements you may have. For example, if you work with particularly large or heavy plates, you might want to reinforce certain parts of the press to ensure stability and durability.
I am wondering how easy this is to construct yourself and do you have anything that is in a smaller format?
Constructing an etching press yourself can be a rewarding project, especially if you enjoy hands-on work and have some experience with woodworking or metalworking. While the level of difficulty can vary depending on your skill level and the complexity of the design, many printmakers have successfully built their own presses.
If you are looking for a smaller format etching press, there are options available as well. Many printmakers prefer to have a tabletop or smaller press for their studio space. These presses are often more compact and portable, making them suitable for printmakers with limited space or those who frequently work in different locations.
Are there different bed size and roller size presses for which you have plans, and if so, what sizes are available?
Etching presses come in various sizes to accommodate different printmaking needs. The bed size refers to the dimensions of the flat surface where the printmaking plate or paper is placed. Common bed sizes for etching presses range from small tabletop presses with beds around 12 inches wide to larger floor-standing presses with beds up to 48 inches wide or even larger.
What is the plate stock made from (how thick)?
It's 1/4 inch to 1/2 inch plate steel on the Steel Side Rail or Wood Side Rail plans and 1/4" on the Bench Press.
I am confused about the price and payment arrangements.
The prices shown are Canadian funds and you can pay by credit card over my secure site or you can use PayPal. Your credit card company or PayPal will do any conversions to your currency for you
lost my information to get to my plans to down load.....Can you resend for me???
Yes just email me a request along with the email address you originally used or your name or your order number if you have that. The name of the planset would be very helpful as well.
I have just ordered PDFs of the plans, online. At least I think I have
You probably did, some times I'm a bit slow I do everything by hand and sometimes my wife says I have to pay some attention to her so that's probably what I'm doing. Sometimes I'm a sleep it's always daytime somewhere in the world and I can't stay up 24 hrs a day anymore!
If you got conformation of your order I got the order and they will be along shortly.
I would like to make a press. How do I order the plans?
You can order a set at this link Get A Set Of Plans!
I don't even own a hammer or saw can I build this thing?
Indeed, assembling an etching press from pre-designed components can be a great option for those who prefer a more straightforward approach or do not have extensive woodworking or metalworking skills. This allows you to focus on the assembly process rather than constructing each individual component from scratch.
By purchasing pre-designed components, such as the frame, rollers, bed, and pressure mechanism, you can ensure that these crucial parts are built by professionals who understand the specific requirements of an etching press. This can provide peace of mind and ensure a higher level of quality and functionality for your press.
Assembling the press yourself can still be a rewarding and engaging process, even if you're not building the components from scratch. It allows you to understand the inner workings of the press, learn about its assembly, and gain knowledge on how to maintain and troubleshoot it in the future.
Additionally, if you are handy and have the necessary tools, you may be able to make some customizations or modifications during the assembly process. This can help tailor the press to your specific needs or preferences, adding a personal touch to the final product.
By opting for pre-designed components and assembling the press yourself, you may also save some money compared to purchasing a fully assembled press. This can be a cost-effective option, especially if you have access to the necessary tools and are comfortable with the assembly process.
Overall, whether you choose to build the components yourself or assemble pre-designed components, constructing an etching press can be a fulfilling project that allows you to have a customized tool for your printmaking practice.
Can I view these plans on my PC or Mac ?
That's correct! The plans for the etching presses, are provided in PDF format, which can be viewed on both Mac and PC platforms. To open and view PDF files, you will need a PDF reader software installed on your computer.
Adobe Acrobat Reader is one of the most popular and widely used PDF reader programs available. It is free to download and compatible with both Mac and PC platforms. With Adobe Acrobat Reader, you can easily open, view, navigate, and print PDF documents, including etching press plans.
What is the wall thickness of the rollers?
The wall thickness of the rollers for an etching press is an important consideration. A thickness of 1/4 inch or 6mm is commonly recommended as it provides a good balance between strength, durability, and cost-effectiveness.
Rollers with a 1/4 inch or 6mm wall thickness offer sufficient rigidity and stability to withstand the pressure and stress exerted during the printing process. This thickness ensures that the rollers can effectively transfer pressure to the plate and paper.
How smooth should the rollers be?
While chrome-plated rollers are sometimes used in etching presses for their smooth and durable surface, it is not a strict requirement. The rollers can be turned on a lathe to remove any imperfections and ensure they are true and even.
The purpose of the rollers in an etching press is to apply pressure evenly across the plate and paper, ensuring a consistent and high-quality print. The presence of a thick felt blanket between the plate and the roller helps distribute the pressure and protect the plate from any direct contact with the roller surface.
How are the rollers made and from what material?
If you don't have the necessary skills or equipment to construct the rollers yourself, having them made at a machine shop is a practical solution. Machine shops have the expertise and tools required to fabricate precise and high-quality rollers for your etching press.
When getting the rollers made at a machine shop, you can provide them with the plans and specifications for the desired roller dimensions. This includes the desired width, diameter, and material. Steel or stainless steel tubing with a diameter of around 6 inches can be a suitable choice for etching press rollers due to their strength and durability.
Working closely with the machine shop allows you to communicate your specific requirements and ensure the rollers are machined to the desired specifications. They can also provide guidance and advice based on their expertise, which can be valuable in achieving the best results.
Once the rollers are fabricated, you can then proceed with the assembly of your etching press, following the provided plans and instructions. Remember to also consider the necessary bearings or bushings for smooth rotation of the rollers within the frame.
By having the rollers professionally made, you can ensure that they are of high quality, properly machined, and ready to provide consistent and even pressure for your etching press.
Are micro adjusters possible?
Yes but you will have to find a source for them. I was originally going to install them but decided against them when I found I really didn't need them. Once you get acquainted with your new press I think you will find like I did that you will be able to adjust the pressure by feel and get what you want
Which is better gear drive and chain drive?
Ultimately, the choice between gear drive and chain drive depends on your specific requirements, budget, and personal preferences. If precision and durability are of utmost importance, a gear drive system may be the preferred option. If flexibility, ease of adjustment, and cost-effectiveness are priorities, a chain drive system may be more suitable.
Where do you suggest buying gears and bearings?
Included are Internet links to suppliers of gears and bearings in the etching press plans. They are very helpful for builders who may have difficulty finding local suppliers or need access to a wider range of options.
The Internet provides a vast resource for finding specialized suppliers that offer a wide range of gears and bearings suitable for etching press construction. By including these links in the plans, builders can easily access the recommended suppliers and explore their product offerings.
Does the Chain drive Press utilize gears to allow one to pull a print easier?
Using two sprocket gears, one large and one small, is a common method to increase torque and provide the necessary pressure for moving the plate through the etching press.
By connecting the small sprocket gear to the handle or drive mechanism and the large sprocket gear to the roller or pressure mechanism, a gear ratio is created. This gear ratio can amplify the force applied to the plate, resulting in increased pressure during the printing process.
The smaller sprocket gear provides a mechanical advantage, allowing for more torque to be transmitted to the larger sprocket gear. This increased torque enables the press to exert greater pressure on the plate, resulting in better transfer of the image onto the paper.
It's important to choose the appropriate gear ratio based on the desired pressure and the mechanical capabilities of the press. The gear sizes and number of teeth on each sprocket gear will determine the gear ratio and the resulting torque amplification.
When designing or selecting the sprocket gears, consider the material, tooth profile, and durability to ensure they can withstand the forces and pressure involved in the printing process. It's also essential to ensure that the gears are properly aligned and engaged to prevent slipping or misalignment during operation.
By incorporating two sprocket gears with a suitable gear ratio, you can effectively increase torque and apply the necessary pressure to achieve high-quality etchings in your press.
Do the machine shops require the full size printouts or are they open to use printouts from the pdf's?
It depends on the machine shop most can work from the pdf printouts
How do I go about contacting a machine shop?
Yes, you're absolutely right! When looking for a machine shop to assist with the fabrication of components for your etching press or any other machining needs, there are several ways to find one:
1. Local Yellow Pages: The traditional Yellow Pages directory can be a useful resource for finding machine shops in your local area. Look for categories such as "Machine Shops," "Metal Fabrication," or "Precision Machining" to find relevant listings.
2. Online Directories: Online business directories, such as Yelp, YellowPages.com, or local chamber of commerce websites, can provide comprehensive listings of machine shops. These directories often include customer reviews, contact information, and details about the services offered by each machine shop.
3. Internet Search: Conducting a simple Google search with relevant keywords, such as "machine shop near me" or "precision machining services," can provide a list of machine shops in your vicinity. Google Maps can also be a useful tool for finding machine shops geographically close to your location.
4. Recommendations and Referrals: Seek recommendations from other professionals or artists in your local printmaking or manufacturing community. They may have firsthand experience with machine shops and can provide valuable insights and referrals.
When considering machine shops, it's important to evaluate their capabilities, expertise, and reputation. Factors to consider include their experience with similar projects, the range of services they offer, their equipment and technology, turnaround time, and pricing. It's often beneficial to reach out to multiple machine shops to compare quotes and discuss your specific requirements before making a decision.
By utilizing local directories, online resources, and recommendations, you can find a suitable machine shop that can assist you with the fabrication of components for your etching press, ensuring high-quality and precise results.
What is a good material for a bed?
Both Melamine and steel can be suitable choices, depending on your specific needs and preferences.
1. Melamine: Melamine is a hardboard material with a baked-on white surface. It is commonly used in various applications, including as a surface for printmaking press beds. Melamine provides a smooth, durable, and easy-to-clean surface. It is generally more affordable compared to steel and can withstand repeated use if proper pressure adjustments are made. However, it's important to be cautious with pressure adjustments to avoid damaging the Melamine surface.
2. Steel: Using a sheet of 1/2 inch steel for the press bed offers a highly durable and sturdy option. Steel is known for its strength and ability to withstand significant pressure. Having the steel sheet ground and trued by a machine shop ensures a flat and even surface, which is crucial for achieving consistent and high-quality prints. However, using steel as the press bed material can be more expensive compared to Melamine.
When selecting the press bed material, consider factors such as durability
I noticed in the photos section that some folks had the bed cover the whole length of the press while another fellow had a short bed. pros and cons?
The size of the bed for your etching press depends on the size of the plates you plan to pull. Using Melamine as the press bed material offers flexibility in terms of adjusting the bed size to suit your needs.
Melamine sheets are commonly available in standard sizes, such as 4' by 8' (feet). This size provides a large surface area that can accommodate a range of plate sizes. If you need a smaller bed, you can easily cut the Melamine sheet to a desired size using appropriate tools.
By having a larger Melamine sheet, you have the flexibility to change the bed size whenever needed. This can be beneficial if you work with various plate sizes or if your printmaking needs evolve over time. You can trim the Melamine sheet to create a smaller bed as per your requirements.
When cutting the Melamine, it's important to use proper tools and techniques to ensure clean and accurate cuts. Additionally, you may need to consider reinforcing the cut edges or adding support to maintain stability and prevent the Melamine from chipping or delaminating.
Having the ability to adjust the bed size with a Melamine sheet allows you to adapt your etching press to different plate sizes and optimize your printing process. It's a versatile and cost-effective option for creating a customizable press bed
How long is the bed 24"" x??.
When determining the size of the press bed. It's generally recommended to make the bed a few feet longer than your longest plate to ensure sufficient space for maneuvering the paper during the printing process.
By allowing extra length on the press bed, you can comfortably position and align your plates without the risk of them extending beyond the bed's edge. This extra space provides flexibility and ease of handling, allowing you to work with plates of different sizes and ensure proper registration.
When determining the length of the press bed, consider the largest plate size you intend to work with. Measure the dimensions of this plate, including any additional space required for margins or borders. Then, add two feet to the length to provide ample room for maneuvering and positioning the plate during printing.
It's worth noting that while it's important to have a bed that accommodates larger plates, it's also essential to maintain the overall stability and balance of the press. Ensure that the frame and support structure of the press are adequately designed to handle the extended length of the bed and the added weight of larger plates.
By having a press bed that is longer than your longest plate, you can work comfortably and confidently with plates of various sizes, ensuring proper alignment and registration during the printing process.
Can the bed of the press be made thicker or is this a standard thickness that has proven its worth?
You can make it as thick as you like anything over 3/4 inches is overkill though