Orangeman Large Press Plan Set

(Chain & Direct Drives)

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Orangeman Press Set:  $65. Canadian

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Overview....

The Orangeman Large Press Plan Set is specifically designed for printmakers who prioritize economy of build, simplicity in construction, and are working with a limited budget. It offers a solution that can be easily built with a minimum amount of tools, making it accessible to printmakers who are handy and have basic building skills.
 
The focus on economy of build ensures that the plan set provides cost-effective options for constructing a large studio press. By utilizing affordable materials and simplified construction techniques, the plan set allows printmakers to build the press without excessive expenses.
 
The emphasis on simplicity in construction means that the plans are designed to be straightforward and easy to follow. The step-by-step instructions and diagrams provided in the plan set guide printmakers through the construction process, ensuring that they can complete the project efficiently.
 
The Orangeman Large Press Plan Set also recognizes the importance of working within a budget. By offering an economical solution, it provides an opportunity for printmakers to own a large studio press without having to make significant financial investments. 

 Printmakers undertaking this project should have basic woodworking skills and access to a minimum set of tools. It's always advisable to review the plan set thoroughly before starting construction and ensure that you have the necessary tools and materials required.

 By choosing the Orangeman Large Press Plan Set, printmakers can embark on building a large studio press that meets their needs while remaining budget-friendly. It offers an opportunity to have a functional and reliable press without compromising on quality or performance. 

Frame Bed Width Top Roller Diameter CNC Cut Files Direct Drive Chain Drive
Orangeman Large Plan Set  
Steel
24" - 40"
(60 cm- 100cm)
6" - 10"
(15 cm - 25cm)
Yes (Wheel) Yes Yes
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Orangeman Large Plan Set

Plan Sheets

The plans are organized into sections so that you can focus on one section at a time until your press is complete. Throughout the plans there are live internet links so that you can search and order any bearings, bushings, gears etc you need.

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The plans organized sections can to greatly facilitate the construction process, allowing you to focus on one aspect of the etching press at a time. This approach helps break down the project into manageable steps and ensures a systematic progression towards completion.

The availability of live internet links within the plans adds further convenience by providing easy access to relevant resources. With these links, you can search and order specific components such as bearings, bushings, gears, or any other necessary parts directly from online suppliers. This can save time and effort in sourcing the required materials for your etching press.

When following the links, it's advisable to review the product descriptions, specifications, and customer reviews to ensure that the chosen components are suitable for your project. Take note of any compatibility requirements or variations in sizes, materials, or specifications to ensure a proper fit and optimal performance within your press design.

Furthermore, be mindful of the reputation and reliability of the online suppliers you choose. Check their shipping policies, return policies, and customer support options to ensure a smooth purchasing experience.

The inclusion of live internet links in the plans reflects the dynamic nature of online resources and provides flexibility for obtaining the necessary components for your etching press. It enables you to conveniently access a wide range of options and choose the best-suited parts for your specific requirements.

Orangeman Large Plan Set

Customize Press Size

Included in the plans is a custom size calculator that calculates the size of the press that fits your needs. Simply enter the largest bed size you will be printing and the calculator will compute the size of the frame parts you will need.

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A custom size calculator for this etching press that calculates the required frame parts based on the largest bed size you will be printing can be a useful tool for anyone building this press. By entering the desired bed size, the calculator can determine the appropriate dimensions for the frame parts needed to construct the press.

The calculator takes into account the structural integrity and stability of the press, ensuring that it can effectively handle the printing process without warping or compromising the quality of the prints. It may consider factors such as the thickness and type of materials used for the frame, the dimensions of the rollers, and other components necessary for the press's operation.

With the calculated dimensions provided by the custom size calculator, users can then proceed to construct or customize their etching press according to their specific requirements, ensuring that it will accommodate the desired bed size for their printing needs.

Orangeman Large Plan Set

Press Drives

You have the option of selecting from two drive types. Direct Drive or Chain Drive (4:1 & 6:1 ratios) .

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The choice between direct drive and chain drive for this etching press refers to the mechanism used to transfer power from the handle to the roller, which applies pressure to the printing substrate. Let's explore both options:

1. Direct Drive: In a direct drive system, the handle is directly connected to the drive roller without any additional intermediary components. This means that when you rotate the handle, it directly rotates the roller, applying pressure to the printing substrate. Direct drive systems are generally simple in design and operation, offering a direct and immediate response to the user's input.

2. Chain Drive (4:1 ratio): A chain drive system incorporates a chain and sprocket mechanism to transfer power from the handle to the roller. The handle is connected to a smaller sprocket, and a larger sprocket is attached to the drive roller. The chain wraps around these sprockets, creating a gear reduction system. This 4:1 ratio means that for every four rotations of the handle, the roller will rotate once. Chain drives are often used to provide mechanical advantage, making it easier to apply pressure to the printing substrate. They can be advantageous for larger presses or when significant pressure is required.
The choice between direct drive and chain drive depends on personal preference, the specific requirements of the printing process, and the size of the press. Direct drive systems are straightforward and offer a direct connection between the handle and the roller. Chain drives provide mechanical advantage, making it easier to apply pressure, especially for larger bed sizes.Consider factors such as the desired level of control, the size and weight of the printing substrates, the desired pressure, and the overall design of the etching press when making a decision between direct drive and chain drive for your specific needs.

Orangeman Large Plan Set

Customize Roller Diameter

You can use a top print roller any where from 150 to 250 mm diameter (6 to 10 inches)
(Check out a new solution for making your own rollers and save a lot of $$$)

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In the Orangeman Large Pr​ess plan set, there is the option to use either wood or steel for the roller construction, with a diameter of 150mm (6 inches) for the top print roller. This provides flexibility for printmakers to choose the material that best suits their preferences and requirements. 

 Wooden rollers can be crafted from hardwood or other suitable wood species. Wood offers a natural and aesthetic appeal, and it can be customized with various finishes to enhance its durability and performance. Wood rollers are often favored for their smooth surface and ability to provide good ink transfer during the printing process. 

 On the other hand, steel rollers offer certain advantages as well. They tend to be more durable and resistant to wear over time, especially if the press is frequently used or handles heavy substrates. Steel rollers also provide stability and consistent pressure during the printing process, ensuring reliable and uniform ink application. 

 When deciding between wood or steel rollers for the ​Medium Size Bench Pr​ess, consider factors such as your specific printing needs, desired aesthetics, durability requirements, and the materials you have access to. It's important to ensure that the chosen rollers are compatible with the design of the press and properly integrated into the overall construction. 

 Regardless of the material chosen, maintaining the rollers by cleaning them regularly and ensuring proper alignment and attachment to the press will help maintain their performance and longevity. 

Orangeman Large Plan Set

Assembly

Exploded views of your new press are provided. These drawings have labled parts and will aid you when you assemble your press.

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Having an exploded assembly drawing can be immensely helpful when assembling this etching press. It provides a visual representation of how the various components fit together and the order in which they should be assembled. Here's some general information on how to utilize an exploded assembly drawing:

1.Component Identification: The exploded assembly drawing will typically include labels or callouts for each component, making it easier to identify and locate the specific parts required for assembly. Familiarize yourself with the labels to understand which parts correspond to which components.
2.Sequence of Assembly: The drawing will illustrate the correct order in which the components should be assembled. Start by identifying the primary frame structure and work your way through the various components, following the indicated sequence. Pay attention to any arrows or numbering that indicate the direction or order of assembly.
3.Connection and Fastening Points: The drawing will indicate how the different components connect and fasten together. This includes screws, bolts, nuts, or other joining mechanisms. Take note of the sizes and types of fasteners required, as well as any specific locations where they should be installed.
4.Alignment and Orientation: The exploded assembly drawing will show how the components align and orient with respect to one another. Pay attention to the alignment of holes, slots, or other features that ensure proper fitting and functionality of the press.
5.Additional Instructions: In some cases, the exploded assembly drawing may include additional notes or instructions to guide you through the assembly process. These instructions might provide tips, warnings, or important details that can help ensure a successful assembly.

It's important to follow the exploded assembly drawing closely, as it serves as a visual guide to assemble the various parts correctly. If you encounter any difficulties or have specific questions during the assembly process, it can be helpful to consult with the provided documentation or seek guidance from experienced individuals, such as manufacturers or fellow printmakers who have experience with similar presses.

Remember to work in a safe and organized manner, and double-check your progress against the drawing as you proceed to ensure accurate assembly.